Commercial offer to grain producers and suppliers
For more than 20 years, the world's largest producers and suppliers of grain crops have been treating their products from insects and their larvae, as well as pathogens with ionizing radiation. Specialists of the University of Texas not only process products but also conduct scientific research on the safety of processed products for the end-user.

To get a guaranteed quality service and make the product safe producers and suppliers are forced to process crops at special sterilization facilities, which are often located thousands of miles away.

Our company recognizes the increasing need for processing grain crops, has developed unique compact complexes for convenient placement in the elevator or directly in the port. These complexes will open a new page for the introduction of high-tech equipment in the agricultural sector, to create a guaranteed solid Foundation for your company's image as an advanced and socially-oriented company.
Installation of the complex and treatment with ionizing radiation ensure
the preservation of the full volume of grain stocks

Our company offers to purchase complexes for processing all types of crops from insects and pests, as well as reducing pathogenic microorganisms in the grain. The complex is designed to be placed inside the elevator or in close proximity to it.


Cost max. 2 100 000$

The price includes:
  • All elements of the complex;
  • Shipping costs to the port of destination;
  • Installation and commissioning (additional discussion is required of the location for the complex and all auxiliary mechanisms, equipment provided free of charge by the buyer during commissioning and installation work);
  • 2-year free warranty service;
  • Maintenance during the entire operation of the complex.
The complex is equipped with a cooling system, which is formed according to the technical characteristics of the customer and the climatic conditions of the complex.

The complex can be equipped with radiation protection in both metal and concrete versions. If there is enough space, we can offer placement of the metal case of the monoblock of the complex with further pouring with concrete.

Power consumption 450 kW/hr. It is necessary to ensure a connection to a transformer with a power of at least
600 kW/ hr.

We offer 7-year electron accelerator warranty. After maintenance, the period is extended for the next 7 years.

Due to the fact that consumables are an insignificant structural element of the accelerator, this type of accelerator has been working in some places for more than 25 years.

Consumables:
1. Lamp GE-50
Service life 1,5-5 years, cost avr. 7000$ (1-3pc.)
2. Electron Gun (cathode)
Service life 1,5-5 years, cost avr. 200$ (1pc.)
Complex for grain processing includes
Electron beam accelerator
Energy from 2,5 MeV to 5 MeV
Power from 50 kW to 100 kW
Work in E-Beam mode

Radiation protection
Metal or concrete
Ozone exhaust system
Depend on complex capacity
Cooling system
Depend on customer needs
BeamComplex cooling system can be used as a heating system of working areas

Emergency accelerator shutdown system
The system is triggered in case of emergency situations in which the accelerator shuts off automatically as well as manually
Built-in product feed system
Adjustable speed of the product feed system
Complex feed system can be connected to the feed system of the enterprise

Fire extinguishing system
The system is triggered in case of emergency situations in which the accelerator is turned off and the fire extinguishing system is turned on in automatically as well as manually
Control system
The control panel is located remotely and includes the following control systems: dosimetry, conveyor speed control, electron accelerator control, fire extinguishing, cooling, ventilation and emergency shutdown of the accelerator
Technical characteristics of the complex for processing grain and mixed fodders
1
Dimentions
6m x 2,2m x 4m (metal shielding)
11m x 7,5m x 6m (concrete shielding)
2
Processing types of products
Cereals (max Ø 20 mm)
Mixed fodders
Pet food
3
Electricity consumption
Up to 450 kW/hr
Connection to a transformer with a power of at least
600 kW/ hr.
4
Processing
The processing mode depends on the type of product, composition, percentage of contamination, humidity and temperature
5
Capacity
Up to 750 tons/hr
Depends on the type of processed products. For calculation, we recommend filling out the contact form below
6
Cooling system
Local cooling system (water)
Grain processing with ionizing radiation
Grain processing with ionizing radiation
For many years cereals are already being used for cooking various foods all over the world.

During the storage of grain, favorable conditions are created for the propagation of insects and pathogens, such as thrips, barn weevil, grain grinder, Suriname flour eater, as well as pathogens

According to The Food and Agriculture Organization of the United Nations (FAO), the global loss of grain mass from pests of grain stocks is up to 50 %. In cases of processing that does not eliminate all factors of grain spoilage, there is a risk of human infection during food consumption.

Today, the absolute majority of enterprises that produce and store grain do everything possible to preserve the entire volume of the crop.

Modern technologies for processing grain with chemical agents have long been developed and in some cases are effectively used.

Due to the fact that a huge number of granaries in the world are located in unfavorable climatic zones, with a high percentage of humidity, with a high average annual air temperature, enterprises have to use a large number of chemicals to ensure the safety of grain to ensure quality assurance.
This leads to a high concentration of chemicals in the product.

In the 70s of the XX century, Russian scientists designed and put into operation electron-beam accelerators for processing grain crops. These complexes were located in the port of Odessa and worked there for more than twenty years until the collapse of the USSR. This technology has proven to be absolutely effective in destroying all types of insects and reducing the content of pathogens for 100% conservation of the entire volume of products.

BeamComplex company has taken time-tested technological developments as a basis and applied them to the design of grain processing complexes. The technologies that were used in Odessa were improved using modern electron accelerators.

The accelerated electron processing technology is only a tool. Our main purpose is a responsible conservation and consumption of natural resources
Results after grain processing with ionizing radiation
Processing of grain with ionizing radiation positively affects the quality of products and provides a guarantee of safety.

It destroys insects and their larvae, as well as reduces the number of pathogenic microorganisms.

After treatment with ionizing radiation, the cellular and molecular structure of the grain does not change. Useful micro-and macronutrients (vitamins, proteins, fats, amino acids) and minerals remain in the grain for the entire storage period.

After treatment with ionizing radiation, free radicals do not occur in the grain molecules.

When processing grain crops on our company's accelerators, the products are not contaminated with radiation. Numerous studies prove the safety of consuming products after processing.

During processing, the percentage of moisture in the grain decreases.
Ionizing radiation treatment is particularly effective in countries with high temperatures and high humidity conditions
Ionizing radiation treatment technology

Electron beam processing is the use of high energy levels of electrons and x-rays (ionizing radiation) to destroy insects and their larvae in order to preserve the full volume of production.

Principle of operation of ionizing radiation:
The electron accelerator generates electrons and accelerates them to the speed of light; the electrons penetrate into the product and destroy the DNA of insects and larvae.

Treatment of grain crops with ionizing radiation successfully replaces fumigation and provides complete destruction of all insect pests. This method is also effective for the most severe contamination of grain crops by insects, as well as various spores of fungi, bacteria, viruses and mold formed under the influence of adverse climatic conditions.

During treatment with ionizing radiation, the DNA of pathogenic microorganisms is destroyed
Advantages of complex usage at the enterprises
Ensure the safety
  • Ionizing radiation treatment under any climatic conditions guarantees maximum product safety
Consumer confidence
  • Distinguish your product in the market and adds brand value, since consumers are assured that the products they are purchasing are high-quality.
Income growth
  • Sales up to 100% due to increased shelf-life of the product
  • The destruction of insects ensures the safety of all products
Decreace spending
  • No chemical costs for grain processing
  • Prevention of financial losses due to lack of claims on product quality
  • BeamComplex cooling system can be used as a heating system of working areas
Convenient handling
  • Сomplex can be connected with the system of transporting grain to the elevator
  • Complex can be operated at any time at your production area

Easy Implementation
  • The module can be easy connected to the feed system of the enterprise
  • Complex can be integrated with a grain transfer system
Quality assurance
  • Quality assurance for the entire shelf life
  • No claims on product quality
  • Self-monitoring of treatment processes
Advantages of BeamComplex monoblock
Sterilization complex with electron accelerator for inside placing
Сomplex is a finished product

  • It is ready for installation and does not require construction work
Operating mode
  • X-ray - processing of a product up to 120 cm thick at density of 1
  • E-beam - processing of a product up to 5 cm thick at density of 1
Complex transportation
  • During the transportation, complex weight is 23 tons. After radiation protection installation, complex in the assembled state is 240 tons.
Inside installation
  • Complete complex installation in 3-6 months
  • Complex conveyor system can be connected to the conveyor system of the enterprise
Complex dimensions
  • 6m x 2,2m x 4m (metal shielding)


Safety
  • metal or concrete shell provides complete radiation protection
  • radiation dose control
How to select BeamComplex?
Tell us more about your product and our managers can help you to make the right choice!
Contact us
We are driven to fulfill our customers' needs with the highest quality. We invite you to contact us today. Submit the form below or email us.
"Beam Complex" LTD
beamcomplex@gmail.com
Beam Complex Ltd
1-4 Argyll Street, Palladium House,
London, UK, W1F 7LD

Beam Complex Inc.
16192 Coastal Hwy, Lewes, DE 19958, USA
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