Feed Sterilization for agricultural and domestic animals
Using the technology of ionizing radiation to process feed, you contribute to the careful use of all the gifts that the Earth so generously gives us!
The evolution of ionizing radiation technology
Over 40 years in the world, the largest manufacturers process their products with ionizing radiation, which eliminates pathogenic microorganisms, guarantees quality and prolongs its shelf life.

Currently, the world has formed the industry for processing products by ionizing radiation. In large cities, sterilization centers are located at a great distance, that's why sometimes manufacturers are forced to deliver their products even more than thousands of kilometers.

BeamComplex company has developed and manufactured compact sterilization complexes intended for placement inside of the enterprises.
Complex models
Complex for sterilization on pallets
Complex for grain processing
Complex for sterilization of containers
Complex for processing on pallets
Advantages:
  • Possibility of processing pallets with dimensions 1200 mm x 1200 mm x 1600 mm;
  • Sterilization on pallets that can be used for further transportation;
  • Possibility of processing in x-ray mode.
Technical characteristics:
The complex is a monoblock, and is ready for placement inside enterprises. It does not require additional construction work and can be integrated into the conveyor system of the enterprise. Sterilization takes place on pallets that are used in production. There is no need to reload products into special containers.

Options:
The complex consists of a capsule and radiation protection.
The radiation protection into which the capsule is inserted can be made of metal or concrete.
In the capsule are located:
1) electron accelerator (power 100 kW, energy 5 MeV)
2) integrated conveyor system
3) control system
4) radiation monitoring system
5) a cooling system, the equipment of which depends on the ambient temperature in the region, the temperature regime of the processed products)
6) ozone ventilation system

Complex dimensions: 15m X 7.5 m X 6m (concrete radiation shielding).

Electricity consumption: up to 450 kW / h, depending on the electron accelerator used.
Power source: at least 600 kW.
Power Consumption: 380V.
AC Frequency: 50Hz.
The total area of the complex with concrete fencing is 350 m³.

Space requirements:
1. Ceiling height - from 7 m;
2. The area is from 500 m² (dimensions not less than 20m X 25m).
Complex for grain sterilisation
Advantages:
Processing grain in bulk;
Possibility of placement on elevators;
High performance.

Technical specification:
The complex is a monoblock, and is ready for placement inside enterprises / elevators. It does not require additional construction work and can be integrated into the grain supply system of the enterprise. Diameter of the processed granules up to 20 mm

Options:
The complex consists of a capsule and radiation protection.
The radiation protection into which the capsule is inserted can be made of metal or concrete.
In the capsule are located:
1) electron accelerator (power 100 kW, energy 5 MeV)
2) integrated conveyor system
3) control system
4) radiation monitoring system
5) a cooling system, the equipment of which depends on the ambient temperature in the region, the temperature regime of the processed products)
6) ozone ventilation system

Dimensions of the complex:
6m x 2.5m x 3.5m (radiation shielding - metal);
9m x 5.5m x 4.5m (radiation shielding - concrete).
Electricity consumption: up to 450 kW / h, depending on the electron accelerator used.
Power source: at least 600 kW.
Power Consumption: 380V.
AC Frequency: 50Hz.
The total area of the complex with concrete fencing is 350 m³..

Space requirements:
1. Ceiling height - from 7 m;
2. The area is from 500 m² (dimensions not less than 20m X 25m).
Complex for processing containers
Advantages:
  • Processing products in 20- and 40-foot freight containers
  • Sterilization is carried out through the walls of the cargo container without the need for unloading products

Options:
The complex consists of a capsule and radiation protection.
The radiation protection into which the capsule is inserted can be made of metal or concrete.
In the capsule are located:
1) electron accelerator (power 100 kW, energy 5 MeV)
2) integrated conveyor system
3) control system
4) radiation monitoring system
5) a cooling system, the equipment of which depends on the ambient temperature in the region, the temperature regime of the processed products)
6) ozone ventilation system

Dimensions of the sterilization center with integrated complex: 30m X 20m X 8m, at least 600m²
Electricity consumption: up to 600 kW / h.
Power source: at least 750 kW.
Power Consumption: 380V.
AC Frequency: 50Hz.

For sterilization and processing of products in containers, they should not have refrigeration equipment. The temperature of the processed products must be above 1 ° C
Accelerated electron processing technology is only a tool, and the goal is to minimize losses and provide the maximum number of people on Earth with safe products.
Results of mixed fodder processing with ionizing radiation
Processing of compound feeds by ionizing radiation positively affects the quality of products and provides a guarantee of safety.

The increase in shelf life allows you to expand sales markets and sell up to 100% of products.

Processing of compound feeds with ionizing radiation destroys insects and their larvae, and also reduces the number of pathogenic microorganisms.

After treatment with ionizing radiation, the cellular and molecular structure of the feed does not change. Useful micro and macro elements (vitamins, proteins, fats, amino acids) and minerals remain in the grain for the entire shelf life.

When processing feed at the accelerators of our company, the products are not contaminated by radiation. Numerous studies prove the safety of eating foods after processing.

Pathogens can be injured or killed due to DNA damage.
Ionizing Radiation technology

Accelerated electron processing is the use of electron energy and x-ray radiation (ionizing radiation) to kill pathogens.

Temperature of processed products don't change.

Electron accelerator generates electrons and accelerate them approximately the speed of light; electrons penetrate the product it occurs DNA destruction of pathogenic microorganisms.

Accelerating electrons processing technology allowed to exclude outdated processing technology with chemicals or cobalt (Co-60).
Advantages of complex usage at the enterprises
Independence
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  • Complex can be operated at any time at your production area
  • The company gets independence from the companies that previously sterilized products
  • The complex works from the electrical grid and use electricity only at the time of sterilization of products (in contrast to the use of the Co-60 isotope, which dissolves energy constantly, even when the sterilization process is not ongoing).
Quality assurance
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  • Self-monitoring of sterilization process

Income growth
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  • Dramatically increase the safety and shelf-life of meat
  • Expand to new markets
  • Expanding production lines
  • Opportunity to process products for third parties
Decrease spending
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  • Reduce the cost related to delivery to other sterilization complexes
  • Complex cooling system can be used as a heating system of working areas
  • Complex can be used at night time with reduced electricity rate
  • Prevention of financial losses due to lack of claims on product quality
Consumer trust
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  • Consumers will choose your product because they will be confident in its quality.

Easy Implementation
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  • The module can be connected to the existing conveyor system
  • Installation does not require additional construction and does not affect the work processes
  • The module can be easily moved to desired location
Contact us
We are driven to fulfill our customers' needs with the highest quality. We invite you to contact us today. Submit the form below or email us.
info@beamcomplex.com
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