Minced meat irradiation treatment
Processing minced meat in different package
Frozen/chilled; neutral gas/vacuume
Using the technology of ionizing radiation to process minced meat, you promote the careful use of all the gifts that the Earth so generously gives us!
The evolution of ionizing radiation technology
Over 40 years in the world, the largest manufacturers of minced meat process their products with ionizing radiation, which eliminates pathogenic microorganisms, guarantees quality and prolongs its shelf life..

Currently, the world has formed the industry for processing products by ionizing radiation. In large cities, sterilization centers are located at a great distance, that's why sometimes manufacturers are forced to deliver their products even more than thousands of kilometers.

BeamComplex company has developed and manufactured compact sterilization complexes intended for placement inside of the enterprises
The complex is designed for processing minced meat inside enterprises in boxes or on pallets
Advantages of complex usage at the enterprises
Independence
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  • Complex can be operated at any time at your production area
  • The company gets independence from the companies that previously sterilized products
  • The complex works from the electrical grid and use electricity only at the time of sterilization of products (in contrast to the use of the Co-60 isotope, which dissolves energy constantly, even when the sterilization process is not ongoing).
Quality assurance
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  • Self-monitoring of sterilization process

Income growth
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  • Dramatically increase the safety and shelf-life of meat
  • Expand to new markets
  • Expanding production lines
  • Opportunity to process products for third parties
Decrease spending
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  • Reduce the cost related to delivery to other sterilization complexes
  • Complex cooling system can be used as a heating system of working areas
  • Complex can be used at night time with reduced electricity rate
  • Prevention of financial losses due to lack of claims on product quality
Consumer trust
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  • Consumers will choose your product because they will be confident in its quality.

Easy Implementation
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  • The module can be connected to the existing conveyor system
  • Installation does not require additional construction and does not affect the work processes
  • The module can be easily moved to desired location
BeamComplex models
Sterilization on pallets
Advantages:
  • Possibility of processing in boxes with a size of 1200mm X 1200mm X 1600mm;
  • Sterilization on pallets, which can be used for further transportation;
  • Possibility of processing in the X-Ray mode.
Technical specification
The complex is a monoblock, and it's ready for placement inside enterprises. It does not require additional construction work and can be built into the conveyor system of the enterprise. Sterilization takes place on pallets on which used in production. No transfer of products to transport packaging is required.

Equipment:
The complex is a capsule and radiation protection.
The radiation shield into which the capsule is inserted can be made of metal or concrete.

1) electron beam accelerator (power 100kW, energy 5 MeV)
2) case with a set of formwork for pouring concrete, which is a radiation protection material
3) integrated conveyor system
4) control system
5) radiation control system
6) cooling system (discussed with the customer. System depends on the ambient temperature in the region, the temperature regime of the processed products)
7) ozone ventilation system

Complex dimensions: 15m Х 7,5m Х 6m (concrete shielding).
Electricity consumption: up to 450kW/hr depending on the electron accelerator used.
Power source: no less than 600kW.
Voltage: 380V.
Frequency of the alternating current: 50Hz.
Total complex yardage: with concrete shielding - 350m³.

Free space requirements:

1. Ceiling height - from 7 m;
2. Area - from 500m² (dimensions not less than 20m X 25m).
Universal complex
Advantages:
  • Possibility of processing in boxes with a size of 1100mm X 500mm X 500mm;
  • Possibility of processing in X-ray and E-beam mode;
  • High processing speed and high performance;
  • Low processing cost (possibility of processing in the E-beam mode with a thickness of up to 50 mm).
Technical specification
The complex is a monoblock, and it is finished product for placement inside enterprises. It does not require additional construction work and can be built into the conveyor system of the enterprise. Sterilization takes place on pallets on which the product is in production.

Equipment:
The complex is a capsule and radiation protection.
The radiation shield into which the capsule is inserted can be made of metal or concrete.

1) electron beam accelerator (power 100kW, energy 5 MeV)
2) case with a set of formworks for pouring concrete, which is a radiation protection material
3) integrated conveyor system
4) control system
5) radiation control system
6) cooling system (discussed with the customer. System depends on the ambient temperature in the region, the temperature regime of the processed products)
7) ozone ventilation system

Complex dimensions: 15m x 7,5m x 6m (concrete shielding).
Electricity consumption: up to 450kW/hr depending on the electron accelerator used.
Power source: not less than 600kW.
Voltage: 380V.
Frequency of the alternating current: 50Hz.
Total complex yardage: with concrete shielding - 350m³.

Free space requirements:

1. Ceiling height - from 7 m;
2. Area - from 500m² (dimensions not less than 20m X 25m).

The accelerated electron processing technology is only a tool. Our main purpose is to minimize losses and provide the maximum number of people on Earth with safe products.
Results of minced meat processing with ionizing radiation
The reduction of pathogenic micro-organisms helps to improve food safety and reduce production losses.

The only way to process products in sealed packaging eliminates the possibility of re-seeding and increase shelf life. The increase in sales allows you to sell up to 100% of products and allow to get a greater volume of export.

After treatment with ionizing radiation, the cellular and molecular structure of minced meat does not change. Useful micro and macro elements (vitamins, proteins, fats, amino acids) and minerals remain for the entire storage period.

In raising livestock on a farm, feeding occurs with the addition of antibiotics. Ionizing radiation treatment is the only technology that partially reduces the content of antibiotics and hormones in the product.

After processing minced meat with BeamComplex there is no residual radiation in the product left.
Numerous studies prove the safety of products after processing.

Pathogens can be injured or killed due to DNA damage.
Ionizing Radiation technology

Accelerated electron processing is the use of electron energy and x-ray radiation (ionizing radiation) to kill pathogens in minced meat.

Temperature of processed products from -32 ° C to + 4 ° C

Electron accelerator generates electrons and accelerate them approximately the speed of light; electrons penetrate the product it occurs DNA destruction of pathogenic microorganisms.

Accelerating electrons processing technology allowed to exclude outdated processing technology with chemicals or cobalt (Co-60).
If the minced meat is incorrectly processed, there is a risk of infection, such as EscherichiaColi, Salmonella, Listeria and Escherichia Bacilli, which provoke intestinal diseases. According to the World Health Organization, In 2019 food agents caused diarrheal diseases and the subsequent death of 230,000 people, especially from the Atypical Salmonella Enterica (NTS).
Processing of any roasting degree
Ionizing radiation technologies allow using of minced meat of any degree of roasting, eliminating the risk of intestinal diseases
How to select BeamComplex?
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Product name
Package dimensions
Length/Width/Height (mm)
Gross weight
Gram
Packaging Environment
Temperature of the product °C
Minimal/Average/Maximal
Ambient temperature, °C
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Packaging material
Product moisture
Minimal/Average/Maximal
Ambient humidity
Minimal/Average/Maximal
The required volume of processed products
Day/Month
Planned location of the sterilization complex:
Address
Availability of space for installation of the complex
Availability of free space for the placement of the sterilization complex next to the production workshop or the finished products workshop:
The possibility of connecting the sterilization complex with the technological lines of the enterprise by a common conveyor:
Method of product delivery to the sterilization complex:
Providing sterilization services to third parties
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