Compact complex for sterilization of products on pallets
Effect of ionizing radiation

The electron accelerator, located in the complex, generates and accelerates electrons, converting them into ionizing radiation (X-ray). Ionizing radiation (X-ray) affects the entire depth of the product and destroys the DNA of pathogenic microorganisms, viruses, parasites and insects. X-ray processing ensures product sterility or a reduction in the number of pathogenic microorganisms to permitted levels.
Types of sterilized products
Medical devices;
Polyethylene containers for storing food products;
Fruits (mango, pineapple, papaya, etc.);
Berries;
Grain crop;
Rice flour;
Gum;
Dehydrated blood, plasma and coagulants;
Egg whites;
Casein;
Vegetables (potatoes, onions, garlic, etc.)
Fish and seafood (shellfish, crustaceans, etc.)
Meat and poultry;
Spices, dried fruits, nuts;
Mixed fodder.
Complex equipped with

Electron accelerator: energy 5 MeV, power from 50 kW to 100 kW, operates in E-beam and X-ray modes, the time it takes to change the electron beam to X-ray mode is 20 minutes

Radiation protection: in the production of complexes, it is possible to use various materials depending on the area of accommodation and customer requirements. Types of radiation protection materials: concrete, metal and others.

Ozone exhaust system: equipment depends on the performance of the complex

Accelerator emergency shutdown system: triggered in case of emergency situations in which the electron accelerator is switched off in automatic as well as manual modes

Integrated conveyor system: conveyor speed adjustable from 1 to 1500mm / s
  • Possibility of connection to the conveyor of the enterprise
  • Ability to connect a conveyor for turning products
Fire extinguishing system: triggered in case of emergency in which the electron accelerator is turned off and the fire extinguishing system is turned on in automatic as well as manual modes

Control system: dosimetry, conveyor speed control, electron accelerator control, fire extinguishing, cooling, ventilation and emergency shutdown of the accelerator
The unique design of the local radiation protection of the complex is similar to the biological radiation protection used in nuclear submarines.

The uniqueness of the complex

• The complex is a finished product and is intended for placement inside enterprises or ports.
• The complex processes large-sized products on pallets in X-ray mode.

Provides processing and sterilization to the entire depth of the product.
The advantages of using complexes in enterprises
  • Extension of storage periods and product quality guarantees.
  • Prevention of financial losses due to lack of claims on product quality
  • Profit increase due to increase of storage and sale terms up to 100% of production
  • Reduced costs due to the lack of need for disposal of unsold products
  • Opportunity to expand sales markets and increase export volumes
  • The ability to independently control the processing of products
  • Processing at any convenient time in production without compromising the entire technological process of production
  • Independence from the enterprises that process your products
  • Third-party product processing
  • Lack of transportation costs for delivery of products to third-party sterilization complexes
  • The possibility of using the heat of the electron-beam accelerator cooling system for heating all production facilities of the enterprise
  • Possibility to use the complex at night at a reduced rate
  • The complex is built into the conveyor system of the enterprise
  • Installation of the complex does not require a production stop
Advantages of ionizing radiation treatment
  • Destruction of pathogens, viruses, and bacteria;
  • Increased shelf-life;
  • Expanding sales markets and increasing export volumes;
  • Complete disinsection (fruits, vegetables, feed, spices, nuts, dried fruits);
  • Reducing the amount of hormones and antibiotics (artificially grown seafood, fish, meat, poultry);
  • Possibility of processing in a sealed package to avoid the risk of repeated contamination (meat, poultry, fish and seafood, feed)
  • Suspension of maturation and germination processes (fruits, vegetables);
  • The weight of products is not reduced during the entire storage period;
  • Use immediately after treatment;
  • No residual radiation;
  • Possibility to increase sales markets and export volumes
  • Preservation of organoleptic properties;
  • Preservation of molecular and cellular structures, and vitamins.
Technical characteristics
Complex dimensions: 10m x 3,5m x 5m (metal shielding); 15m Х 6,5m Х 7m (concrete shielding)
Electricity consumption: up to 450kW/hr depending on the electron accelerator used.
Voltage: 380V.
Frequency of the alternating current: 50Hz.
Complex weight: 22 tons without radiation protection. With metal radiation protection - 280 tons.
The yardage of the complex with radiation protection made of concrete is 350 m3
Maximum package dimensions: 1200 mm x 1200 mm x 1500 mm
Productivity of the complex: depends on the type of processed products.
Consumables
1. Lamp GE-50
• Service life 3 - 5 years
• 3 pcs in complex
2. Electron gun (cathode)
• Service life 1,5 - 5 years
• 1 pc in complex

Free space requirements
1) Ceiling height - from 7 m;
2) Area - from 1000m² (not less 30m Х 25m).
Contact us
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