MODULE FOR POLYMERS PRODUCTION
(cable products, heat-shrink materials, high-strength polymers, semiconductors)

The module is designed for radiation crosslinking of polyethylene pipes, cable, film and couplings. The module has inbuilt equipment that allows cross-linking of polymers simultaneously over the entire circumference. Thanks to the technology used, the uniformity of the dose obtained is guaranteed and, as a result, the uniformity of the crosslinked material.

The diameter of the processed tube can reach up to 250 mm and the wall thickness of the material can reach up to 25 mm.
Polymer qualities arising from irradiation treatment:
Chemical properties
Plastic pipes are resistant to various chemical reactions, ultraviolet radiation, have the properties of a heat-resistant material that does not support combustion.

Form saving
After bending, the plastic pipes retain their desired shape, which facilitates and accelerates the assembly of fittings and further work with the pipe.

Wear resistance
The inner layer of plastic pipes is made of high strength cross-linked polyethylene. This ensures an almost complete absence of wear even at high flow rates. High strength allows water pipelines with high internal pressure. Also, plastic pipes are resistant to repeated, sudden changes in pressure and temperature.



Heat resistance
It allows the use of pipes for the installation of hot water systems.

Environmental friendliness
Plastic pipes have no contraindications for use in any type of piping for drinking water. Due to the fact that the outer layer of the pipe is also crosslinked with polyethylene or polypropylene, there is no need to protect the pipe from the outside.
Module is equipped with:

Electron accelerator: energy 1 to 5 MeV, power from 20 kW to 100 kW, operates in E-beam mode.

Radiation shield: Depending on the premises area and technical requirements of the customer, different materials may be used for radiation shield: concrete or metal.

Ozone exhaust system: depends on the module's capacity.

Emergency shutdown system: in case of any accidental event the electron accelerator will be switched off automatically.

In-built conveyor system: conveyor speed is adjustable and controlled remotely.

Fire safety system: triggered in emergency situations. Electron accelerator will be switched off and fire extinguishing system will be turned on, in automatic or manual mode.

Control system: dosimetry, conveyor speed control, electron accelerator control, fire extinguishing, cooling, ventilation and emergency shutdown of the accelerator.

Technical specification

Module dimensions:
2.5m x 2.5m x 5m (metal shield);
4,5m x 4,5m x 5m (concrete shield)
Electricity consumption: up to 450 kW per hour, depending on the electron accelerator installed
Module productivity: depends on the type of treated products

Get in touch with us
Our experts will provide more information about the electron beam technology and assist with costs calculation.
info@beamcomplex.com
beamcomplex@gmail.com


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