Vegetable irradiation treatment
Using ionizing radiation technology to process vegetables you ensure careful use of all
gifts that are generously provided by our Earth

The evolution of ionizing radiation technology
Over 40 years in the world, the largest manufacturers of vegetables process their products with ionizing radiation, which eliminates pathogenic microorganisms, guarantees quality and prolongs its shelf life..

Currently, the world has formed the industry for processing products by ionizing radiation. In large cities, sterilization centers are located at a great distance, that's why sometimes manufacturers are forced to deliver their products even more than thousands of kilometers.

BeamComplex company has developed and manufactured compact sterilization complexes intended for placement inside of the enterprises
Компания BeamComplex представляет уникальный и компактный стерилизационный моноблок, который предназначен для установки на производстве .

Более 20 лет в мире крупнейшие производители овощей обрабатывают свою продукцию от патогенных микроорганизмов и насекомых ионизирующим излучением. Специалисты Техасского Аграрного университета не только обрабатывают продукцию, но и проводят научные исследования о безопасности обработанной продукции для конечного потребителя.
В настоящий момент в мире сформирована индустрия обработки продукции ионизирующим излучением. При крупных городах размещены стерилизационные центры, куда из разных предприятий, находящихся на большом удалении доставляется продукция для обработки и стерилизации. Порой компании-производители вынуждены доставлять свою продукцию даже более чем за тысячи километров.
BeamComplex models
Sterilization on pallets
Advantages:
  • Possibility of processing in boxes with a size of 1200mm X 1200mm X 1600mm;
  • Sterilization on pallets, which can be used for further transportation;
  • Possibility of processing in the X-Ray mode.
Technical specification
The complex is a monoblock, and it's ready for placement inside enterprises. It does not require additional construction work and can be built into the conveyor system of the enterprise. Sterilization takes place on pallets on which used in production. No transfer of products to transport packaging is required.

Equipment:
The complex is a capsule and radiation protection.
The radiation shield into which the capsule is inserted can be made of metal or concrete.

1) electron beam accelerator (power 100kW, energy 5 MeV)
2) case with a set of formwork for pouring concrete, which is a radiation protection material
3) integrated conveyor system
4) control system
5) radiation control system
6) cooling system (discussed with the customer. System depends on the ambient temperature in the region, the temperature regime of the processed products)
7) ozone ventilation system

Complex dimensions: 15m Х 7,5m Х 6m (concrete shielding).
Electricity consumption: up to 450kW/hr depending on the electron accelerator used.
Power source: no less than 600kW.
Voltage: 380V.
Frequency of the alternating current: 50Hz.
Total complex yardage: with concrete shielding - 350m³.

Free space requirements:

1. Ceiling height - from 7 m;
2. Area - from 500m² (dimensions not less than 20m X 25m).
Universal complex
Advantages:
  • Possibility of processing in boxes with a size of 1100mm X 500mm X 500mm;
  • Possibility of processing in X-ray and E-beam mode;
  • High processing speed and high performance;
  • Low processing cost (possibility of processing in the E-beam mode with a thickness of up to 50 mm).
Technical specification
The complex is a monoblock, and it is finished product for placement inside enterprises. It does not require additional construction work and can be built into the conveyor system of the enterprise. Sterilization takes place on pallets on which the product is in production.

Equipment:
The complex is a capsule and radiation protection.
The radiation shield into which the capsule is inserted can be made of metal or concrete.

1) electron beam accelerator (power 100kW, energy 5 MeV)
2) case with a set of formworks for pouring concrete, which is a radiation protection material
3) integrated conveyor system
4) control system
5) radiation control system
6) cooling system (discussed with the customer. System depends on the ambient temperature in the region, the temperature regime of the processed products)
7) ozone ventilation system

Complex dimensions: 15m x 7,5m x 6m (concrete shielding).
Electricity consumption: up to 450kW/hr depending on the electron accelerator used.
Power source: not less than 600kW.
Voltage: 380V.
Frequency of the alternating current: 50Hz.
Total complex yardage: with concrete shielding - 350m³.

Free space requirements:

1. Ceiling height - from 7 m;
2. Area - from 500m² (dimensions not less than 20m X 25m).

Complex for irradiation procressing of goods in containers
Advantages:
  • Processing products in 20- feet and 40-feet containers
  • Sterilization is carried out through the walls of the cargo container without the need to unload products

Комплектация комплекса:
1) ускоритель электронов (мощность 100 кВт, Энергия 5 МэВ)
2) радиационная защита
3) конвейерная система
4) система управления
5) система радиационного контроля
6) система охлаждения (комплектация зависит от температуры окружающей среды в регионе, температурного режима обрабатываемых продуктов)
7) система вентиляции озона


Размеры стерилизационного центра со встроенным комплексом:
30м Х 20м Х 8м, не менее 600м²

Потребление электроэнергии: до 600 кВт / ч.
Источник питания: не менее 750 кВт.
Потребляемое напряжение: 380В.
Частота переменного тока: 50Гц.

Для стерилизации и обработки продукции в контейнерах, в них не должно быть холодильного оборудование. Температура обрабатываемой продукции должна быть выше 1°C


Более 40% продовольственных потерь и пищевых отходов в развивающихся странах появляются на этапах после уборки и переработки урожая, тогда как в промышленно развитых странах свыше 40% продовольственных потерь и пищевых отходов возникают на уровнях розничной торговли и потребителей. А наиболее распространеннной причиной этих потерь являются бактерии и насекомые (50-80%).

Results after vegetable irradiation treatment
Обработка овощей ионизирующим излучением положительно влияет на качество продукции и обеспечивает гарантию сохранности.

Обработка ионизирующим излучением овощей уничтожает насекомых и их личинок, а также снижает количество патогенных микроорганизмов.

После обработки останавливается процесс прорастания овощей и это обеспечивает увеличение сроков хранения. Увеличение сроков хранения позволяет расширить рынки сбыта и увеличить объемы экспорта, а также реализовывать до 100% продукции.

После обработки ионизирующим излучением клеточная и молекулярная структура овощей не меняется. Полезные микро- и макроэлементы, витамины остаются в овощах на весь срок хранения.

При обработке овощей на ускорителях нашей компании продукция не загрязняется радиацией. Многочисленные исследования доказывают безопасность употребления продуктов после обработки.

During treatment with ionizing radiation, the DNA of pathogenic microorganisms is torn
Ionizing radiation technology

Accelerated electron processing is the use of electron energy and x-ray radiation (ionizing radiation) to kill pathogens in minced meat.

Temperature of processed products from -32 ° C to + 4 ° C

Principle of ionizing radiation operation:
An electron accelerator generates electrons and accelerates them to the speed of light; electrons penetrate the product it occurs DNA destruction of pathogenic microorganisms.

Accelerating electrons processing technology allowed to exclude outdated processing technology with chemicals or cobalt (Co-60).
Advantages of complex usage at the enterprises
Convenient handling
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  • Complex can be operated at any time at your production area
  • The company gets independence from the companies that previously sterilized your products
  • The complex operates from the power grid, and consumes it only at the time of product sterilization (in contrast to the use of the Co-60 isotope, which spends energy constantly, even when there is no sterilization process)

Quality assurance
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  • Self-monitoring of sterilization process
Consumer confidence
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  • Consumers will be confident about your product and give it preferences
Income growth
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  • Sales up to 100% due to increased shelf-life of the product
  • Opportunity to process products for third parties
  • Expand to new markets
  • Expanding production lines
Decrease spending
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  • Reduce the cost related to delivery to other sterilization complexes
  • BeamComplex cooling system can be used as a heating system of working areas
  • Complex can be used at night time with reduced electricity rate
  • Prevention of financial losses due to lack of claims on product quality
Easy Implementation
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  • The module can be connected to the existing conveyor system
  • Installation does not require additional construction and does not affect the work processes
  • The module can be easily moved to desired location
How to select BeamComplex?
Tell us more about your product and our managers can help you to make the right choice!
Fill out the form so that we will find the most suitable BeamComplex model for you
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Product name
Package dimensions
Length/Width/Height (mm)
Gross weight
Gram
Packaging Environment
Temperature of the product °C
Minimal/Average/Maximal
Ambient temperature, °C
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Packaging material
Product moisture
Minimal/Average/Maximal
Ambient humidity
Minimal/Average/Maximal
The required volume of processed products
Day/Month
Planned location of the sterilization complex:
Address
Availability of space for installation of the complex
Availability of free space for the placement of the sterilization complex next to the production workshop or the finished products workshop:
The possibility of connecting the sterilization complex with the technological lines of the enterprise by a common conveyor:
Method of product delivery to the sterilization complex:
Providing sterilization services to third parties
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