Polymer production complex
(cable products, heat-shrink materials, high-strength polymers, semiconductors)
The complex is designed for radiation crosslinking of polyethylene pipes, cable, film and couplings. The complex has unique equipment (an accelerated electron exhaust device with four windows) that allows cross-linking of polymers simultaneously over the entire circumference. Thanks to the technology used, the uniformity of the dose obtained is guaranteed and, as a result, the uniformity of the crosslinked material.

The diameter of the processed tube can reach up to 250 mm and the wall thickness of the material can reach up to 25 mm.
Properties resulting from irradiation:
Chemical properties
Plastic pipes are resistant to various chemical reactions, ultraviolet radiation, have the properties of a heat-resistant material that does not support combustion.

Form saving
After bending, the plastic pipes retain their desired shape, which facilitates and accelerates the assembly of fittings and further work with the pipe.

Wear resistance
The inner layer of plastic pipes is made of high strength cross-linked polyethylene. This ensures an almost complete absence of wear even at high flow rates. High strength allows water pipelines with high internal pressure. Also, plastic pipes are resistant to repeated, sudden changes in pressure and temperature.

Heat resistance
It allows the use of pipes for the installation of hot water systems.

Environmental friendliness
Plastic pipes have no contraindications for use in any type of piping for drinking water. Due to the fact that the outer layer of the pipe is also crosslinked with polyethylene or polypropylene, there is no need to protect the pipe from the outside.
Complex equipped with

Electron accelerator: energy from 1 to 5 MeV, power from 20 kW to 100 kW, works in E-beam mode

Radiation protection: in the production of complexes, it is possible to use various materials depending on the area of accommodation and customer requirements. Types of radiation protection materials: concrete, metal and others.

Ozone exhaust system: equipment depends on the performance of the complex

Accelerator emergency shutdown system: triggered in case of emergency situations in which the electron accelerator is switched off in automatic as well as manual modes

Integrated conveyor system: conveyor speed is adjustable and controlled remotely.

Fire extinguishing system: triggered in case of emergency in which the electron accelerator is turned off and the fire extinguishing system is turned on in automatic as well as manual modes

Control system: dosimetry, conveyor speed control, electron accelerator control, fire extinguishing, cooling, ventilation and emergency shutdown of the accelerator
Technical specification

Complex dimensions:
2.5m x 2.5m x 5m (metal protection);
4,5m x 4,5m x 5m (concrete protection)
Electricity consumption: up to 450 kW per hour, depending on the electron accelerator used
Power Consumption: 380V
Current Frequency: 50Hz
Complex weight: with radiation protection metal up to 280 tons. The volume of the complex with radiation protection from concrete up to 750m3
Complex productivity: depends on the type of processed products.
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